Introduction
In the unlikely event of a subsea well control incident, the Capping Stack is a temporary solution in order to stop an uncontrolled release of hydrocarbons to the environment while a relief well drilling operation with well kill is considered to be a permanent solution.
SWIS membership provides access to the four capping stack systems, which have been designed by the leading industry experts to provide the means to safely soft shut in the majority of anticipated worst-case flow rates.
Members are entitled to mobilise two of the four capping stacks in the event of an incident which ensures redundancy in the service for other members.
OSRL is the custodian of the equipment, storing and maintaining the capping stack systems in four international locations. 15 kpsi capping stacks are located in Brazil and Norway, and 10 kpsi capping stacks are located in Singapore and South Africa.
The units can be configured for a variety of subsea interface requirements, and can be transported by land, sea or air. Maximum depth of 12,500ft/ 3800 m and include chemical injection points for direct dispersant injection to mitigate the formation of hydrates. It is suitable for both exploration and production wells, and can safely contain, choke and cap up to 100,000 bpd flow in a controlled manner.
Logistics planning guidelines
Interactive 3D
Specification
Design Pressure | 10 kpsi / 15 kpsi |
Design Life | 20 years (storage), 6 months (flowing), 2 years (shut) |
Water Depth | Up to 3800m Flow Rate 0 to 100 kbd of oil equivalents |
Design Temp | -2°C to 150°C (Operation), -20°C to 40°C (Storage) |
CO2 | 0 to 10%data |
H2S | 0 to 500 ppm |
Injection | Dispersant and Hydrate Inhibitor (150 L/min) |
Outlets | 4 outlets, each with dual 51⁄8” Gate Valves |
Sealing Device | 10k Stack: 2 x 71⁄16” Gate Valve (fail as is)/ 15k Stack: 2 x 183⁄4” Rams |
Operation | Third-Party ROV (manual and hydraulic) |
Measurements | Pressure and Temperature |
Connectors | H4 and HC 183⁄4” 15kpsi |
Adapter spools | H4 and HC 183⁄4” by 183⁄4” 15 kpsi API flange |
Flow Control | Retrievable Choke Valve on each outlet |
Installation Method | Drill Pipe and / or Wire Line |
Transportability | Air (Boeing 747-400 ERF), Land and Sea |
Material | NACE MR-0175 Zone 3 |
Media
Air Freightable Capping Stack External version
Air Freightable Capping Stack Internal version
Capping Stack with Flowline Connector
Capping and Containment Concept (Long)
Capping and Containment Concept (Short)
BOP/LMRP
Capping Stack 15k psi
Equipment 3D models
-
TEI-100763-LO-05 air freight 07-02-2018 -
BOP -
TEI-100763-LO-05 air freight 07-02-2018 cappingstack 15k -
TEI-100596-00 FOR AIR FREIGHT SouthAfrica Version NoAncillaries -
Antonov AN124 Cargo hold -
TEI-100596-00 7.06 10k Cap Stack SouthAfrica Version -
Debris cap -
Spreader bar -
001909R0001 - 16 08 18 transport frame AFCS 10k -
SK-8001969 cappingstack OIE AFCS 10k Singapore -
001909R0001 - 16 08 18 transport frame AFCS 15k -
Secondary cap -
Accumulator -
Capping Stack 10K with inclination tool 02 Singapore version -
Capping Stack 10K without inclination tool 02 Singapore version -
Capping Stack 15K with inclination tool simplified -
Choke Connector -
Connector -
Trailer simplified